Common Exclusions in Robotics Manufacturing Insurance

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Understand what typical exclusions apply to your robotics manufacturing insurance policy and how to mitigate coverage gaps.

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ROBOTICS MANUFACTURING INSURANCE EXCLUSIONS: WHAT TO KNOW

Robotics manufacturing is a highly specialised sector that combines advanced engineering, cutting-edge technology, and precise manufacturing processes. As such, the insurance policies tailored for businesses in this field come with specific terms to address unique risks. However, it is essential to understand the common exclusions often found in these insurance policies. Knowing what is not covered helps you identify any potential gaps in your protection and make informed decisions about additional cover or risk management.

Insure24 is committed to helping robotics manufacturers navigate the complexities of insurance. Below, we outline the most frequent exclusions in robotics manufacturing insurance, offer insights on why these exclusions exist, and discuss what options you have to manage or mitigate those risks.

1. Faulty or Inadequately Maintained Equipment

Insurance policies frequently exclude damage or losses caused by equipment failure due to poor maintenance or wear and tear. In robotics manufacturing, where machinery and robots often operate continuously under high precision demands, regular maintenance is critical.

If a claim arises from neglecting scheduled servicing or failing to replace worn parts, insurers may deny coverage. It is essential to maintain detailed maintenance logs and service records to demonstrate your commitment to proper upkeep.

2. Software and Firmware Malfunctions

Robotics manufacturers rely on sophisticated software systems embedded within their machines and control frameworks. However, most standard insurance policies exclude losses resulting from software bugs, errors, or frame incompatibility.

Software failures can cause operational downtime and product defects, but unless you have specialised technology errors and omissions (E&O) cover or cyber insurance, you may have no compensation for these losses or the costs of software fixes.

3. Cybersecurity Incidents

Cyber risks such as hacking, ransomware attacks, data breaches, and network outages are not automatically covered in robotics manufacturing insurance. This is because these risks are emerging and evolving rapidly, requiring specific cyber liability policies.

Without cyber insurance, your business might face significant costs for forensic investigations, regulatory fines, business interruption, and reputational damage caused by cyber incidents.

4. Product Recall and Defects

While product liability is a crucial part of robotics manufacturing insurance, many policies exclude coverage for product recalls unless you have purchased tailored recall protection.

If a defect or hazard necessitates recalling a batch of robotic equipment, the expenses associated with notification, retrieval, repair, or replacement may not be reimbursed without additional coverage.

5. Intentional Acts and Fraud

Any loss or damage resulting from intentional acts, fraud, dishonesty, or criminal behaviour by the insured or employees is typically excluded. This exclusion protects insurers from claims related to deliberate wrongdoing by individuals within the company.

It is crucial to establish strong internal controls, clear ethics policies, and employee training to reduce exposure to such risks.

6. War, Terrorism, and Nuclear Risks

Like most commercial policies, robotics manufacturing insurance excludes losses caused by war, terrorism, chemical, biological, radiological, or nuclear hazards.

These events are typically covered by specialised policies or government-backed schemes, and standard insurance policies do not provide protection against these cataclysmic events.

7. Wear and Tear / Gradual Deterioration

Damage or loss caused by wear and tear, corrosion, rust, or gradual deterioration is usually excluded.

Robotics manufacturing equipment is subject to natural ageing and environmental factors, but insurers expect regular maintenance and replacement plans to manage this risk.

8. Contractual Liability

Claims arising solely from breaches of contract or failure to meet contractual obligations are typically excluded.

While liability insurance can cover damage or injury claims, contractual penalties or fines often fall outside coverage, making thorough contract review essential.

9. Pollution and Environmental Damage

Certain policies exclude pollution-related claims unless specifically endorsed. This can include damage arising from chemical leaks or hazardous waste generated during manufacturing processes.

Environmental liability coverage can be purchased separately to manage these risks.

10. Business Interruption Due to Excluded Risks

Business interruption coverage is vital for robotics manufacturing firms. However, insurers often exclude losses resulting from risks not covered elsewhere in the policy, including cyber events, unmaintained equipment failure, or certain hazards.

Ensuring all relevant perils are covered, including possible add-ons, is necessary for comprehensive protection.

FREQUENTLY ASKED QUESTIONS

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What are common exclusions in robotics manufacturing insurance?

Common exclusions include equipment failure due to poor maintenance, software and firmware malfunctions, cybersecurity incidents without separate cyber coverage, product recall costs, intentional acts by employees, war and terrorism risks, wear and tear damage, pollution, contractual liabilities, and business interruption caused by excluded risks. Understanding these helps you identify gaps in coverage.

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Why is software failure often excluded in robotics insurance?

Software failures are typically excluded because they constitute technology errors or bugs that need specialised technology errors & omissions or cyber insurance. Standard policies focus on physical damage or liability and do not cover software patching, bugs, or firmware issues.

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How can I cover cyber risks related to robotics manufacturing?

Cyber risks should be addressed with a dedicated cyber insurance policy. This can cover ransomware attacks, data breaches, cyber extortion, and network failures impacting your manufacturing operations. Insure24 can help you find tailored cyber coverage suited for robotics manufacturers.

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Is product recall insurance necessary for robotics manufacturers?

Yes, product recall insurance is highly recommended. Robotics products can have defects or hazards that require recall to protect end-users and comply with regulations. Standard liability policies often exclude recall costs, so it is important to add this coverage to safeguard your business financially.

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How can I minimise the impact of insurance exclusions?

To minimise impact, maintain rigorous equipment upkeep and detailed records, implement robust cybersecurity measures, purchase specialised cyber and product recall coverage, review policy wordings carefully, and seek expert advice to ensure your insurance protection aligns with your actual risk profile and operations.

Why Choose Insure24 for Robotics Manufacturing Insurance


  • Tailored policies designed specifically for advanced manufacturing and robotics risks
  • Access to specialist underwriters familiar with robotics industry exposures
  • Comprehensive support including risk management advice and claims expertise
  • Competitive pricing through comparison of multiple leading insurers
  • Easy quote process and fast policy issuance
  • UK-based expert advice from a team that understands your business

Insure24 is dedicated to helping robotics manufacturers protect their innovations, property, and profitability. We work closely with you to identify the right coverages, including important add-ons to avoid costly exclusions. Let our specialists guide you towards the best solution that gives you confidence and peace of mind.

How to Obtain Robotics Manufacturing Insurance


  • Step 1 – Enquire – Provide us with details about your robotics manufacturing business, including types of machinery, processes, products, and any previous claims.
  • Step 2 – Risk Assessment – Our experts analyse your risk profile to identify exposures and potential coverage gaps.
  • Step 3 – Receive Quotes – We compare bespoke quotes from leading insurers offering robotics manufacturing coverage.
  • Step 4 – Select Policy – Choose the policy and optional covers such as cyber insurance or product recall protection that suits your needs.
  • Step 5 – Purchase & Manage – Complete your purchase, receive your documents, and benefit from ongoing support and advice.

Starting the process is quick and straightforward. Our team is readily available to answer questions, help interpret policy wordings, and ensure you understand exclusions and inclusions clearly before committing to cover.

Speak to us today to protect your robotics manufacturing business comprehensively.

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