Collaborative Robot (Cobots) Manufacturing

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Comprehensive insurance solutions designed to protect your collaborative robotics manufacturing business from unique risks and liabilities.

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WHY INSURE YOUR COLLABORATIVE ROBOT (COBOTS) MANUFACTURING BUSINESS?

Protect Your Advanced Manufacturing Technology

Collaborative robots, or cobots, are transforming the manufacturing landscape by working safely alongside human operators. Due to the innovative nature of cobots, manufacturers face distinct risks ranging from technological failures and production downtime to product liability and intellectual property exposures. Our insurance solutions are specifically crafted to meet these challenges, safeguarding your investment and ensuring smooth operations.

What is Collaborative Robot Manufacturing?

Collaborative robots, commonly known as cobots, are lightweight, flexible robotic systems designed to work directly with humans in shared workspaces. Unlike traditional industrial robots, cobots are engineered for safety to assist with repetitive or ergonomically challenging tasks. They play a pivotal role in modern manufacturing by enhancing efficiency, precision, and workplace safety.

Manufacturing cobots involves a complex process including design, software development, component assembly, testing, and continuous upgrading. This sector is highly innovative and dynamic, thus carrying risks specific to technology manufacturing and deployment.


Key Manufacturing Risks for Cobots

  • Product defects leading to malfunctions or injury
  • Intellectual property infringement or theft
  • Equipment damage during manufacturing or testing
  • Supply chain interruptions affecting production schedules
  • Cybersecurity risks targeting software or control systems
  • Regulatory compliance and certification challenges
  • Liability claims arising from product use

Insurance Solutions for Cobot Manufacturers


  • Product liability insurance to cover claims from product failures
  • Manufacturers’ all risks insurance for machinery and equipment breakdown
  • Professional indemnity for design or software errors
  • Cyber insurance protecting software and data assets
  • Business interruption coverage for downtime losses
  • Intellectual property protection and defence costs
  • Employer’s liability for workforce-related injuries

Understanding the Specific Risks in Collaborative Robotics Manufacturing

Manufacturing cobots combines advanced engineering, intricate software programming, and human-machine interface design. These aspects expose manufacturers to multifaceted risks:

Technological Complexity


Cobot manufacturing involves integrating mechanical, electrical, and software components. Errors or malfunctions in any area can lead to significant equipment damage or failure, creating financial losses and reputational damage.

  • Software bugs causing unexpected robot behaviour
  • Hardware failures in sensors or actuators
  • Calibration and testing errors
  • Complexity in maintaining safety standards

Product Liability Exposure


As cobots work closely with humans, product safety is paramount. Defects or design flaws may lead to accidents or injuries, exposing manufacturers to legal claims and compensation costs.

  • Breach of product safety standards
  • Injury caused by malfunctioning robotics arms
  • Failure to warn about potential hazards
  • Warranty claims from clients

Intellectual Property Risks


Innovation drives robotics manufacturing. Protecting proprietary designs, software, and patents is critical to maintaining competitive advantage and avoiding costly disputes.

  • Patent infringement claims
  • Trade secret theft or leaks
  • Software copyright violations
  • Licensing disputes

Cybersecurity and Data Protection


Manufacturing cobots requires handling sensitive data, software source code, and client information. Cyber attacks or data breaches can interrupt operations and lead to financial liability.

  • Hacking and ransomware attacks
  • Data breaches affecting clients and partners
  • Intellectual property theft via cybercrime
  • Compliance failures under data protection laws

Supply Chain and Business Interruption


Delays or disruptions in sourcing components or software can halt manufacturing lines and generate financial losses.

  • Supplier insolvency or delivery delays
  • Transport and logistics failures
  • Global trade uncertainties
  • Operational halts due to equipment failure

Regulatory & Compliance Challenges


Robotics manufacturing must adhere to industry standards, safety certifications, and environmental regulations throughout the production lifecycle.

  • CE marking and machinery directives
  • Product safety and compliance audits
  • Environmental impact regulations
  • Health and safety requirements for workforce

How to Protect Your Cobot Manufacturing Business


  • Comprehensive Insurance Coverage – Secure policies that cover product liability, equipment damage, cyber risks, and business interruption.
  • Supplier and Vendor Risk Management – Vet and monitor suppliers to reduce supply chain disruptions and liability exposures.
  • Robust Quality Control – Implement thorough testing and certification processes to minimise product defects.
  • Cybersecurity Measures – Protect software and confidential data with firewalls, encryption, multi-factor authentication, and security audits.

  • Compliance with Standards – Maintain adherence to safety and industry regulations to prevent fines and bans.
  • Product Recall Planning – Prepare plans to efficiently manage any necessary recalls or safety notices.
  • Employee Training – Ensure your workforce understands safety protocols, cybersecurity awareness, and compliance requirements.
  • Legal & Intellectual Property Protection – Protect your innovations with patents and legal safeguards and invest in indemnity insurance.

FREQUENTLY ASKED QUESTIONS

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What makes collaborative robot manufacturing insurance different from standard manufacturing insurance?

Collaborative robot manufacturing insurance addresses specialised risks associated with integrating robotics technology at the interface of humans and machines, including liability for advanced automation software, product recalls due to safety concerns, cyber risks for connected robotics, and intellectual property protection. It complements broader manufacturing coverage with industry-specific endorsements.

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Does cyber insurance cover the software used in cobots?

Yes, many cyber insurance policies can be tailored to cover software vulnerabilities, breaches, data loss, ransomware attacks, and intellectual property theft related to cobot software and control systems. Ensuring this component is insured is critical due to the sophisticated nature of robotics software.

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How does product liability insurance protect cobot manufacturers?

Product liability insurance covers legal costs and damages if a cobot you manufacture causes injury or damage to a third party due to defects or malfunction. As cobots operate closely with humans, such coverage is essential to manage risks associated with product safety and liability claims.

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Is manufacturing equipment covered in the insurance?

Yes, manufacturers’ all risks insurance covers damage to machinery, tools, and equipment used in the production of cobots. This protects against accidental damage, theft, or breakdown that could interrupt your operations.

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How can Insure24 help me get cover for my collaborative robot manufacturing business?

Insure24 specialises in insurance for innovative manufacturing sectors. Our expert advisors will assess your specific requirements, compare competitive quotes from leading insurers, and tailor a comprehensive coverage package that protects your business from the unique risks of cobot manufacturing. We provide expert guidance from initial inquiry through claims support.

PROTECT YOURSELF


  • Costs to repair or replace manufacturing equipment and robotics parts
  • Claims arising from defective cobot products causing injury or damage
  • Cyber breaches targeting your software and intellectual property
  • Loss of income due to business interruption or supply chain disruptions
  • Legal defence and settlement costs for product liability or IP infringement claims
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“Thanks to Insure24’s tailored insurance for our cobot manufacturing facility, we recovered swiftly from a critical machinery breakdown and avoided costly liability claims. Their expert advice helped us identify all key risks.”

James T., CEO, Advanced Robotics UK

Compliance & Safety Regulations for Cobot Manufacturers

Ensuring compliance with industry standards and regulatory frameworks is critical for successful cobot manufacturing. Failure to comply can result in severe legal consequences and insurance coverage issues.


  • Machinery Directive (2006/42/EC) for CE marking of robotics equipment
  • ISO 10218 standards for industrial robot safety
  • ISO/TS 15066 for collaborative robot safety requirements
  • Data protection laws including GDPR for software and client data
  • Health and Safety Executive (HSE) regulations for workplace safety

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