Cyber Insurance for Manufacturing

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Protect production systems, intellectual property, and supply chains from cyber threats

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CYBER INSURANCE FOR MANUFACTURING OPERATIONS

Why Cyber Insurance Matters for Manufacturing

Manufacturing facilities depend on interconnected systems for production, quality control, and supply chain management. Cyber attacks targeting operational technology (OT) can halt production lines, compromise product quality, and disrupt supply chains. Insure24's cyber insurance provides comprehensive protection tailored to manufacturing sector risks.

Production & Operations Protection

Cover costs for production system recovery, forensic investigation, and operational restoration following a cyber attack.


  • Production System Recovery - Rapid restoration of manufacturing control systems and production lines after cyber incidents.
  • Intellectual Property Protection - Coverage for theft or exposure of proprietary designs, formulations, and manufacturing processes.
  • Supply Chain Disruption - Financial protection when cyber attacks on vendors or suppliers disrupt your operations.
  • Quality Control Systems - Coverage for systems managing product quality, testing, and compliance documentation.
  • Business Interruption - Protection against lost production revenue during system recovery and remediation.

Common Cyber Risks for Manufacturing


  • Ransomware targeting production systems and OT networks
  • Intellectual property theft and industrial espionage
  • Supply chain compromises affecting component sourcing
  • Quality control system manipulation
  • Operational technology (OT) vulnerabilities
  • Third-party vendor and partner breaches
  • Insider threats from employees or contractors
  • Regulatory non-compliance penalties

Why Choose Insure24


  • Manufacturing Expertise - Our specialists understand OT systems, production risks, and industry-specific compliance requirements.
  • Rapid Production Recovery - Quick response with dedicated manufacturing incident response teams.
  • Competitive Pricing - Affordable premiums without compromising coverage for manufacturing operations.
  • 24/7 Support - Round-the-clock assistance for production incidents and claims support.

How to Get Cyber Insurance for Manufacturing


  • 1. Get a Quote - Provide details about your manufacturing operations, systems, and current security measures.
  • 2. OT Assessment - Our team evaluates your operational technology infrastructure and production risks.
  • 3. Customise Your Policy - Adjust coverage limits and add protections based on your manufacturing needs.
  • 4. Purchase & Activate - Complete your purchase and receive immediate coverage confirmation.

Manufacturing Cyber Threats Explained

Manufacturing facilities face unique cyber threats targeting production systems, intellectual property, and supply chains.

Ransomware on Production Systems


Ransomware targeting manufacturing control systems can halt production lines completely. Recovery costs can exceed £200,000, plus significant production losses.

  • Production line encryption
  • Operational shutdown
  • Data exfiltration threats
  • Ransom demands

Intellectual Property Theft


Cybercriminals target proprietary designs, manufacturing processes, and formulations. IP theft can undermine competitive advantage and lead to regulatory issues.

  • Design and blueprint theft
  • Process documentation exposure
  • Formulation compromise
  • Competitive disadvantage

Supply Chain Disruption


Cyber attacks on suppliers or logistics partners can disrupt component sourcing and delivery, halting your production operations.

  • Supplier system compromise
  • Component delivery delays
  • Logistics network disruption
  • Production delays

Quality Control Sabotage


Attackers can manipulate quality control systems to compromise product integrity, leading to safety issues and regulatory violations.

  • QC system manipulation
  • Product defect concealment
  • Safety standard violations
  • Regulatory penalties

Real Cost of Cyber Incidents in Manufacturing

A single cyber incident can devastate manufacturing operations financially and operationally.

Direct Financial Losses


  • Production system recovery: £50,000 - £300,000
  • Forensic investigation: £10,000 - £75,000
  • System restoration: £30,000 - £250,000
  • Legal and regulatory defence: £20,000 - £150,000
  • IP theft assessment: £15,000 - £100,000
  • Supply chain recovery: £25,000 - £200,000

Indirect & Operational Costs


  • Production downtime: £5,000 - £50,000+ per hour
  • Lost customer orders and contracts
  • Regulatory fines and penalties
  • Staff overtime and emergency response
  • Increased insurance premiums
  • Reputational damage and customer churn

How Cyber Insurance Helped Real Manufacturers

Case Study: Ransomware Attack on Production Line


Situation: A mid-sized manufacturer was hit by ransomware encrypting production control systems.

Impact: Without insurance, recovery would exceed £180,000 plus £30,000 daily production losses.

Resolution: Cyber insurance covered forensic investigation, system restoration, and business interruption. Production resumed within 48 hours.

Case Study: IP Theft Detection


Situation: A manufacturer discovered proprietary designs stolen via compromised employee credentials.

Impact: Potential losses from competitive disadvantage and regulatory investigation exceeded £250,000.

Resolution: Cyber insurance covered forensic investigation, legal defence, and remediation costs.

OT Security Best Practices

Implementing strong OT security practices significantly reduces manufacturing cyber risks.

Operational Technology Controls


  • Network segmentation between IT and OT systems
  • Industrial firewall deployment
  • Regular firmware and software updates
  • Access control and authentication systems
  • Automated backups of production configurations
  • Intrusion detection for OT networks
  • Monitoring and logging of system changes
  • Incident response planning for production

Organizational Practices


  • OT security awareness training for staff
  • Vendor security assessment procedures
  • Supply chain risk management
  • Regular security audits and assessments
  • IP protection and access controls
  • Business continuity and disaster recovery plans
  • Incident documentation and reporting
  • Compliance with industry standards

Manufacturing Cyber Insurance Coverage Levels

Flexible coverage options tailored to your manufacturing size, complexity, and risk profile.

Starter Coverage


Ideal for: Small manufacturers with basic production systems

  • Production system recovery (up to £150,000)
  • Business interruption (up to £100,000)
  • IP protection (up to £100,000)
  • Cyber liability (up to £250,000)
  • 24/7 incident support

Standard Coverage


Ideal for: Growing manufacturers with multi-system operations

  • Production system recovery (up to £500,000)
  • Business interruption (up to £500,000)
  • IP protection (up to £500,000)
  • Cyber liability (up to £1,000,000)
  • Supply chain disruption coverage
  • OT risk assessments

Premium Coverage


Ideal for: Large manufacturers with complex operations

  • Production system recovery (up to £2,000,000)
  • Business interruption (up to £2,000,000)
  • IP protection (up to £2,000,000)
  • Cyber liability (up to £5,000,000)
  • Dependent business interruption
  • Dedicated incident response team
  • Quarterly OT assessments

Enterprise Coverage


Ideal for: Multi-site manufacturers with critical infrastructure

  • Fully customizable coverage limits
  • Dedicated manufacturing cyber consultant
  • Continuous OT monitoring and threat intelligence
  • Crisis management and reputation support
  • Supply chain risk management
  • Regulatory compliance support
Quote icon

After a production system attack, Insure24's cyber insurance covered our recovery and kept us operational. Essential protection for modern manufacturing

James P., Manufacturing Director

Compliance & Regulations for Manufacturing

Our cyber insurance policies help you meet key manufacturing compliance requirements.


  • ISO 27001 information security standards
  • IEC 62443 industrial automation security
  • GDPR data protection obligations
  • NIST Cybersecurity Framework
  • Industry-specific compliance frameworks

Frequently Asked Questions - Manufacturing Cyber Insurance

What does cyber insurance for manufacturing cover?


Manufacturing cyber insurance provides comprehensive protection including production system recovery, intellectual property protection, supply chain disruption coverage, quality control systems protection, business interruption, cyber liability, ransomware response, forensic investigation, legal defence, regulatory compliance support, and operational technology (OT) security.

Who needs cyber insurance in manufacturing?


Any manufacturer using digital systems, production control systems, or storing sensitive data needs cyber insurance. This includes small job shops, mid-sized manufacturers, large production facilities, contract manufacturers, automotive suppliers, electronics manufacturers, food and beverage producers, pharmaceutical manufacturers, and any facility with connected OT systems.

What are common cyber risks for manufacturers?


Manufacturers face ransomware targeting production systems, intellectual property theft and industrial espionage, supply chain compromises, quality control system manipulation, operational technology vulnerabilities, third-party vendor breaches, insider threats from employees or contractors, and regulatory non-compliance penalties.

How much does production downtime cost?


Production downtime costs vary by manufacturing scale and complexity, typically ranging from £5,000 to £50,000+ per hour. This includes lost production revenue, idle staff costs, missed delivery deadlines, customer penalties, and potential contract losses. A 48-hour shutdown can easily exceed £500,000 in total losses.

What is OT (Operational Technology) security?


Operational Technology (OT) security involves protecting manufacturing control systems, production lines, SCADA systems, PLCs, robotics, and industrial networks from cyber attacks. This includes network segmentation between IT and OT systems, industrial firewalls, access controls, monitoring, and incident response planning specific to production environments.

Does cyber insurance cover ransomware attacks on production systems?


Yes, cyber insurance covers ransomware attacks targeting production systems, including ransom payments (subject to policy terms and legal requirements), forensic investigation, system restoration, data recovery, business interruption during downtime, and crisis management support. Coverage extends to both IT and OT systems.

What about intellectual property theft?


Cyber insurance covers intellectual property theft including forensic investigation to determine what was stolen, legal defence costs, notification requirements, remediation expenses, and assessment of competitive impact. This protects proprietary designs, manufacturing processes, formulations, and trade secrets.

How much does manufacturing cyber insurance cost?


Costs vary based on manufacturing size, revenue, systems complexity, data sensitivity, existing security measures, claims history, and coverage limits. Small manufacturers might pay £1,500-£5,000 annually for basic coverage, while large facilities with complex OT systems may pay £15,000-£50,000+ for comprehensive protection. We provide customized quotes based on your specific risk profile.

What's the claims process after a cyber incident?


Contact our 24/7 incident response team immediately. We'll deploy forensic investigators, coordinate system recovery, manage communications, handle regulatory notifications, and process your claim. Most claims are acknowledged within hours, with initial payments for emergency response within 48-72 hours. Full settlement timelines depend on incident complexity.

Does cyber insurance cover supply chain disruptions?


Yes, dependent business interruption coverage protects you when cyber attacks on suppliers, vendors, or logistics partners disrupt your manufacturing operations. This covers lost production revenue, extra expenses to source alternative suppliers, and costs to expedite deliveries to maintain production schedules.

Are quality control system attacks covered?


Yes, cyber insurance covers quality control system manipulation including investigation costs, product testing and verification, recall expenses if needed, regulatory defence, legal liability, and business interruption. This protects against attacks that compromise product integrity or safety standards.

What compliance standards does manufacturing cyber insurance support?


Our policies support ISO 27001 information security standards, IEC 62443 industrial automation security, GDPR data protection obligations, NIST Cybersecurity Framework, and industry-specific compliance requirements. We provide regulatory defence and compliance support as part of coverage.

What security measures are required to get coverage?


Basic requirements typically include firewalls, antivirus software, regular backups, multi-factor authentication for critical systems, employee security training, and incident response planning. More comprehensive coverage may require network segmentation, OT-specific security controls, and regular security assessments. We'll assess your current measures during the quote process.

Can small manufacturers afford cyber insurance?


Absolutely. We offer Starter Coverage designed specifically for small manufacturers with basic production systems, starting with affordable premiums and essential protections. Given that a single cyber incident can cost £100,000+, cyber insurance is a critical investment for manufacturers of all sizes.

Does cyber insurance cover employee mistakes?


Yes, coverage includes incidents caused by employee errors such as falling for phishing attacks, misconfiguring systems, accidentally exposing data, or unintentionally introducing malware. However, intentional malicious acts by employees may be excluded depending on policy terms.

What about insider threats from contractors or temporary staff?


Cyber insurance covers insider threats including data theft, system sabotage, or unauthorized access by employees, contractors, or temporary staff. Coverage includes forensic investigation, legal costs, regulatory defence, and remediation expenses. Intentional criminal acts may require separate crime insurance.

How quickly can I get cyber insurance?


Quote timelines vary from same-day for straightforward cases to 1-2 weeks for complex manufacturing operations requiring detailed OT assessments. Once approved, coverage can be activated immediately. Contact us at 0330 127 2333 for expedited processing.

Can I adjust coverage as my manufacturing operations grow?


Yes, policies are flexible and can be adjusted as your operations expand, you add new production lines, increase revenue, or implement new technologies. We recommend annual reviews to ensure coverage keeps pace with your manufacturing growth and evolving risks.

What happens if we're already under attack?


Call our 24/7 incident response line immediately at 0330 127 2333. If you have existing coverage, we'll activate your incident response team. If you don't have coverage yet, we cannot cover ongoing incidents, but we can help you secure protection for future events once the current incident is resolved.

Does cyber insurance cover previous breaches we didn't know about?


No, cyber insurance covers incidents that occur after your policy effective date. Unknown breaches that occurred before coverage began are typically excluded. However, if a breach occurred before coverage but is discovered after, coverage may apply depending on policy terms and when the breach actually happened.

What's excluded from manufacturing cyber insurance?


Common exclusions include acts of war or terrorism, known vulnerabilities you failed to patch, intentional illegal acts, prior known incidents, betterment costs (upgrading beyond restoration), and some nation-state attacks. Physical damage to equipment is typically covered under property insurance, not cyber insurance. Review your policy for specific exclusions.

How does cyber insurance integrate with other manufacturing insurance?


Cyber insurance complements your existing property, liability, and business interruption insurance. While property insurance covers physical damage to equipment, cyber insurance covers digital incidents, data breaches, and cyber-related business interruption. We coordinate with your other policies to ensure comprehensive protection without gaps or overlaps.

Do you provide incident response services?


Yes, our policies include access to 24/7 incident response teams specializing in manufacturing environments. Services include forensic investigation, OT system recovery, production line restoration, crisis management, legal support, regulatory compliance assistance, and communication support. Response teams understand manufacturing-specific challenges and prioritize production recovery.

What information do I need to get a quote?


We'll need basic company information (name, location, revenue), details about your manufacturing operations (products, processes, production systems), IT/OT infrastructure overview, data types you handle, existing security measures, any previous cyber incidents, and desired coverage limits. Our team will guide you through the assessment process.

Does coverage extend to remote manufacturing sites?


Yes, coverage can extend to multiple manufacturing locations, remote facilities, and distributed production sites. Enterprise coverage includes multi-site protection with coordinated incident response across all locations. Specify all sites during the quote process to ensure comprehensive coverage.

How often should I review my manufacturing cyber insurance?


Review your coverage annually at renewal, and whenever you make significant changes such as adding new production lines, implementing new technologies, expanding operations, acquiring new facilities, or experiencing major changes in revenue. Cyber risks evolve rapidly, so regular reviews ensure adequate protection.

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