Construction Engineering Insurance (Construction & Engineering Insurance): Complete Comparison

Construction Engineering Insurance (Construction & Engineering Insurance): Complete Comparison

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Construction Engineering Insurance (Construction & Engineering Insurance): Complete Comparison

Introduction

Construction and engineering projects are high-value, high-risk, and deadline-driven. A single incident—storm damage, theft of plant, design error, injury on site, or a dispute over defective work—can create costs that dwarf the profit on the job. That’s why construction engineering insurance (often referred to as construction & engineering insurance) exists: to protect contractors, developers, consultants, and specialist trades against the most common (and most expensive) project risks.

This guide gives a complete comparison of the key construction and engineering insurance policies used in the UK, what they cover, who needs them, and how to choose the right mix for your business.

What “Construction & Engineering Insurance” actually means

Construction & engineering insurance isn’t one single policy. It’s an umbrella term for a group of covers that can be arranged:

  • Per project (specific contract works)

  • Annually (for ongoing contracting operations)

  • For a principal/owner (developer or employer)

  • For a contractor or subcontractor (main contractor or trade)

In practice, most businesses combine:

  • Contract Works / Contractors’ All Risks (CAR)

  • Public Liability

  • Employers’ Liability

  • Plant & Tools

  • Professional Indemnity (where design/specification/advice is involved)

  • Contractors’ Legal Expenses

  • Engineering inspection / statutory inspection (for certain equipment)

Quick comparison table: the core covers

Cover type

What it protects

Typical buyer

When it matters most

Contract Works / CAR

The works in progress, materials, sometimes temporary works

Main contractor, subcontractor, developer

Fire, flood, storm, theft, accidental damage on site

Public Liability

Injury/property damage to third parties

Almost all contractors

Claims from members of the public, clients, neighbouring properties

Employers’ Liability

Injury/illness claims from employees/labour-only subcontractors

Any employer (legal requirement)

Accidents, long-tail illness, manual handling, exposure

Plant & Tools

Owned/hired plant, tools, sometimes hired-in plant liability

Trades, contractors, plant-heavy firms

Theft, damage, breakdown, on-site and in transit

Professional Indemnity

Financial loss from design/advice/spec errors

Engineers, design & build contractors

Defective design, incorrect calculations, specification errors

Contractors’ Legal Expenses

Legal costs for contract disputes, tax, employment, debt recovery

SMEs and growing contractors

Disputes over variations, non-payment, contract terms

Engineering Inspection

Statutory inspections for lifting/pressure equipment

Firms operating certain equipment

Compliance, LOLER/PSSR inspections

1) Contract Works / Contractors’ All Risks (CAR)

What it covers

Contract Works (often packaged as Contractors’ All Risks) is designed to cover physical loss or damage to the works while they’re being built. Depending on the wording, it can include:

  • Works in progress (new build, refurbishment, extensions)

  • Materials on site (and sometimes in transit)

  • Temporary works (hoardings, scaffolding, formwork)

  • Existing structures (if you’re working on an existing building)

  • Debris removal

  • Professional fees (architects/engineers) following insured damage

What it typically excludes

Common exclusions include:

  • Defective workmanship/design (though resulting damage may be covered)

  • Wear and tear, gradual deterioration

  • Faulty materials (again, resulting damage may be covered)

  • Unattended theft without required security

  • Known defects or pre-existing damage

Who needs it

  • Main contractors (especially on fixed-price contracts)

  • Subcontractors (if contract requires you to insure your portion)

  • Property developers (owner-controlled insurance)

  • Specialist trades doing high-value works (roofing, cladding, M&E)

Key decisions to compare

  • Annual vs single project

  • Sum insured (contract value + materials + escalation)

  • Cover for existing structures (vital for refurb)

  • Off-site storage and transit

  • Security conditions (locks, alarms, fenced compounds)

2) Public Liability (PL)

What it covers

Public Liability covers your legal liability if your business activities cause:

  • Bodily injury to a third party

  • Property damage to third-party property

Examples:

  • A member of the public trips over poorly managed cables near a site entrance.

  • You damage a client’s underground services while excavating.

  • Dust or vibration causes damage to a neighbouring property.

What it typically excludes

  • Injury to employees (that’s Employers’ Liability)

  • Pure financial loss without property damage/injury (often PI territory)

  • Contractual liability beyond negligence (varies by wording)

Who needs it

Almost every contractor, including sole traders, because many clients and principal contractors will require evidence of PL before you start work.

Key decisions to compare

  • Limit of indemnity (commonly £1m/£2m/£5m/£10m)

  • Depth of cover for vibration, weakening/removal of support, heat works

  • Work at height, depth, basements

  • Overseas work (if applicable)

3) Employers’ Liability (EL)

What it covers

Employers’ Liability covers claims from employees who suffer injury or illness arising out of their employment.

In the UK, EL is typically a legal requirement if you employ staff. Many policies also treat labour-only subcontractors as employees for insurance purposes.

Why it matters in construction

Construction has higher incident rates, and EL claims can be expensive due to:

  • Serious injuries (falls, crush injuries)

  • Long-term conditions (respiratory issues, vibration exposure)

  • Multiple-party claims on complex sites

Key decisions to compare

  • EL limit (often £10m)

  • Definition of employee (labour-only vs bona fide)

  • Territorial limits

4) Contractors’ Plant & Tools

What it covers

Plant and tools insurance can cover:

  • Owned plant (excavators, dumpers, telehandlers)

  • Small tools (power tools, hand tools)

  • Hired-in plant (either damage cover or hired-in plant liability)

  • Plant in transit

  • Theft from site/vehicle (subject to security conditions)

Common pitfalls

  • Underinsuring tool values

  • Assuming hired-in plant is automatically covered

  • Not meeting vehicle security requirements

Key decisions to compare

  • Specified vs unspecified tools

  • On-site, off-site, and transit cover

  • Hired-in plant: damage vs liability

  • Excess levels (theft excess can be higher)

5) Professional Indemnity (PI) for construction and engineering

What it covers

Professional Indemnity covers claims for financial loss caused by professional negligence—errors in design, advice, specification, calculations, or project management.

This is crucial for:

  • Consulting engineers

  • Surveyors and project managers

  • Design & build contractors

  • Contractors offering design responsibility (even partial)

Why PI is different from PL

PL is about injury/property damage. PI is about financial loss from professional services, and claims can arise long after the project completes.

Key decisions to compare

  • Claims-made basis (you must keep cover active)

  • Retroactive date (how far back you’re covered)

  • Limit and excess

  • Collateral warranties and contract terms

6) Engineering insurance (Machinery / Breakdown)

What it covers

Engineering insurance can include:

  • Machinery breakdown (sudden and unforeseen damage)

  • Deterioration of stock (if breakdown affects temperature-controlled goods)

  • Business interruption following breakdown

For construction businesses, this is relevant if you rely on:

  • Compressors, generators, fixed workshop machinery

  • Specialist equipment where downtime is costly

7) Engineering inspection / statutory inspection

Some equipment requires statutory inspection regimes, such as:

  • LOLER (lifting equipment)

  • PSSR (pressure systems)

Inspection cover can help you stay compliant and reduce the risk of enforcement action, accidents, and invalidated insurance due to missed inspections.

8) Contractors’ legal expenses

Construction disputes are common: variations, delays, defective work allegations, and non-payment. Legal expenses cover can support:

  • Contract disputes (subject to prospects of success)

  • Debt recovery

  • Employment disputes

  • Tax investigations

It’s not a replacement for good contracts—but it can reduce the financial shock of enforcing your position.

Comparing policies by business type

A) General building contractors

Typical package:

  • Public Liability + Employers’ Liability

  • Contract Works (annual)

  • Tools and plant

  • Legal expenses

Add-ons to consider:

  • Hot works extension

  • Work at height cover

  • Cover for existing structures (refurb)

B) Groundworks and civil engineering

Higher-risk exposures:

  • Underground services

  • Collapse/weakening/removal of support

  • Vibration damage

Insurance focus:

  • Strong PL wording for underground works

  • Contract works with clear site security

  • Plant-heavy cover and transit

C) Engineering consultants / designers

Core focus:

  • Professional Indemnity (primary)

  • Public Liability (secondary but still important)

  • Cyber (if handling sensitive client data)

Key comparison point:

  • Contractual liability and collateral warranties

D) Design & build contractors

You often need both:

  • Contract Works / CAR

  • Public Liability

  • Employers’ Liability

  • Professional Indemnity (design responsibility)

This is where gaps happen—if you only buy PL, design claims can be uninsured.

Common coverage gaps (and how to avoid them)

  • Assuming the principal contractor’s insurance covers you: always confirm in writing.

  • No cover for existing structures on refurb projects.

  • Hired-in plant not covered or wrong basis (damage vs liability).

  • Design responsibility not declared: PI missing or inadequate.

  • Security conditions not met: theft claims declined.

  • Wrong contract value: underinsurance and average can apply.

How to choose the right construction & engineering insurance

Use this simple checklist:

  1. What do you do? (trade, contracting, design, consultancy)

  2. Where do you work? (domestic, commercial, public sector, high-risk sites)

  3. What’s the biggest loss scenario? (fire, flood, injury, design defect, theft)

  4. What does the contract require? (limits, endorsements, warranties)

  5. Do you use subcontractors or labour-only? (EL implications)

  6. What plant/tools do you own or hire? (values and transit)

  7. Do you work on existing structures? (refurb extensions)

FAQs: Construction Engineering Insurance

Is Contractors’ All Risks the same as Contract Works insurance?

They’re closely related. Contract Works is commonly the “works” section, while Contractors’ All Risks may bundle contract works, PL, tools/plant, and more under one package.

Do I need Professional Indemnity if I’m a contractor?

If you take on any design responsibility—drawings, calculations, specifications, or “design and build”—PI is strongly recommended. PL may not respond to pure financial loss claims.

What limit of Public Liability do construction firms need?

It depends on contract requirements and risk. Many commercial contracts require £5m or £10m. Smaller jobs may accept £1m or £2m, but always check the contract.

Does insurance cover defective workmanship?

Most policies exclude the cost of redoing defective work itself. However, resulting damage caused by the defect may be covered, depending on the wording.

Are tools covered if stolen from a van?

Often yes, but only if strict security conditions are met (approved locks, alarm, tools not left visible, sometimes overnight garaging requirements).

Do I need Employers’ Liability for subcontractors?

If you use labour-only subcontractors, many insurers treat them as employees, meaning EL is required. Bona fide subcontractors usually carry their own insurance.

Final thoughts

Construction & engineering insurance is about building the right combination of covers—so you’re protected against physical damage to the works, liability claims, equipment losses, and professional exposures.

If you want, tell me:

  • Your trade (and whether you do any design)

  • Typical contract values

  • Whether you work on refurbishments or new builds

  • Any plant/tools you own or hire

…and I’ll outline a recommended insurance stack and the most important wording points to ask for when you get quotes.

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