Construction & Engineering Insurance: A Practical UK Guide for Contractors and Civil Engineering Fir

Construction & Engineering Insurance: A Practical UK Guide for Contractors and Civil Engineering Fir

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Construction & Engineering Insurance: A Practical UK Guide for Contractors and Civil Engineering Firms

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Construction and engineering insurance protects contractors, civil engineering firms and developers against liability, damage, delays and professional errors. Learn what cover you need, who needs it, and how to reduce claims.

Introduction

Construction projects are high-stakes by default: tight programmes, multiple subcontractors, heavy plant, changing site conditions, and a long chain of responsibility from design to handover. One incident—a burst pipe, a collapse, a theft, an injury, a design error, or a dispute—can quickly turn into six-figure costs.

That’s why construction and engineering insurance isn’t “one policy”. It’s a package of covers designed to protect your people, your contract obligations, your cash flow, and your reputation.

This guide explains the key policies UK construction and civil engineering businesses typically need, how they fit together, what affects price, and how to avoid common gaps.

What is construction and engineering insurance?

Construction and engineering insurance is a broad term for insurance solutions that protect businesses involved in building, civil engineering, infrastructure, mechanical and electrical works, and specialist contracting.

It usually combines:

  • Liability covers (to protect against claims from injury or property damage)

  • Project covers (to protect the works, materials, and plant)

  • Professional covers (to protect against design/specification errors)

  • People and management covers (to protect staff, directors, and legal costs)

The right mix depends on your role on the project (principal contractor, subcontractor, consultant, developer), the contract type (JCT, NEC, bespoke), and your risk profile.

Who needs construction and engineering insurance?

If you’re involved in any of the following, you should assume you need specialist construction insurance:

  • Civil engineering contractors (groundworks, drainage, highways, utilities)

  • Building contractors (new build, refurb, fit-out)

  • Specialist trades (roofing, cladding, steelwork, scaffolding, M&E)

  • Plant hire firms (with or without operator)

  • Developers and property owners commissioning works

  • Engineers and design-and-build contractors

  • Consultants providing design, specification, surveying, or project management

Even if you’re a small contractor, your clients may require specific limits and policy wordings before you can start work.

Core covers: what most contractors need

1) Employers’ liability (EL)

If you employ staff in the UK (including labour-only subcontractors in many cases), employers’ liability is a legal requirement.

What it covers:

  • Injury or illness claims from employees arising from work

  • Legal defence costs

Typical limits:

  • £10 million is standard (often required by clients)

Common pitfalls:

  • Assuming “self-employed” means no EL exposure

  • Not declaring labour-only subcontractors or casual labour

2) Public liability (PL)

Public liability covers claims from third parties (members of the public, clients, other contractors) for injury or property damage caused by your work.

What it covers:

  • Injury to third parties

  • Damage to third-party property

  • Legal defence costs

Typical limits:

  • £2 million to £10 million depending on contract requirements

Construction-specific considerations:

  • Depth of cover for “hot works” (welding, torch-on roofing)

  • Work at height and use of plant

  • Work on or near railways, airports, waterways, or highways

  • Damage to underground services

3) Contractors’ all risks (CAR) / contract works

Contract works insurance protects the works in progress (the thing you are building) against sudden and unforeseen physical loss or damage.

What it can cover:

  • Works in progress on site

  • Materials on site

  • Materials in transit (depending on wording)

  • Sometimes temporary works (hoardings, scaffolding) if included

Typical triggers:

  • Fire, flood, storm

  • Vandalism

  • Theft (subject to security conditions)

  • Accidental damage

Key decisions:

  • Annual policy (covers multiple jobs) vs single project policy

  • Sum insured: maximum value of any one contract at any one time

Common gaps:

  • Theft conditions not met (e.g., unsecured tools/materials)

  • Exclusions for defective workmanship/design

  • Not including off-site storage or transit when needed

4) Contractors’ plant & machinery

Plant insurance covers your owned or hired-in plant against damage, theft, and sometimes breakdown.

Examples:

  • Excavators, dumpers, rollers, telehandlers

  • Generators, compressors

  • Site cabins and welfare units (if included)

Why it matters:

  • Plant is expensive and often targeted for theft

  • Damage can stop a job and create delay costs

Watch-outs:

  • Hired-in plant: check who is responsible under the hire agreement

  • Overnight security requirements (tracking, immobilisers, compounds)

5) Professional indemnity (PI)

Professional indemnity is essential if you provide design, specification, advice, or design-and-build services.

What it covers:

  • Claims for negligence in professional services

  • Design errors, specification mistakes

  • Financial loss arising from professional failings

Common scenarios:

  • Incorrect calculations leading to remedial works

  • Wrong product specified causing failure or non-compliance

  • Inadequate surveys leading to unforeseen ground conditions

Key points:

  • PI is usually “claims-made” (you must keep it in place to cover future claims)

  • Retroactive date matters (how far back your work is covered)

6) Products liability

Often included with public liability, products liability covers claims arising from products you supply.

In construction, this can apply when:

  • You supply materials or components

  • You manufacture or assemble items off-site

7) Business interruption (BI)

Business interruption covers loss of gross profit following an insured event (like a fire) that disrupts your operations.

For contractors, BI can be overlooked, but it’s important if you rely on:

  • A workshop or yard

  • Specialist equipment

  • Key contracts that depend on continuous operations

Project-specific covers and specialist extensions

Non-negligent liability (JCT 6.5.1 / 21.2.1)

Some contracts require cover for damage to surrounding property caused by your works, even if you weren’t negligent.

This is often requested on:

  • Refurbishments

  • Works in built-up areas

  • Projects near existing structures

Latent defects / structural warranty

Latent defects insurance (or a structural warranty) can protect against major defects discovered after completion.

Common in:

  • Residential developments

  • Design-and-build projects

Delay in start-up (DSU) / advanced loss of profits

For larger projects, DSU can cover financial losses caused by delays following insured damage.

Environmental / pollution liability

Standard PL policies often have limited pollution cover.

Consider specialist pollution cover if you work with:

  • Fuel storage

  • Contaminated land

  • Drainage and utilities

  • Chemicals, resins, or hazardous substances

Cyber insurance for construction firms

Construction businesses are increasingly targeted due to:

  • Supplier payments and invoice fraud

  • Ransomware on shared project files

  • Data held on employees and subcontractors

Cyber insurance can help with:

  • Incident response and forensic support

  • Business interruption from cyber events

  • Liability and regulatory costs

Contract types (JCT, NEC) and why they matter

Your contract can shift risk in ways that directly affect your insurance needs.

Examples:

  • Who is responsible for insuring the works (contractor vs employer)

  • Required limits for PL/EL

  • Requirements for non-negligent liability

  • Indemnities and “hold harmless” clauses

  • Joint names insurance requirements

A practical tip: don’t wait until the day before mobilisation. Share the contract requirements with your broker early so the policy schedule and wording match what the client expects.

What affects the cost of construction and engineering insurance?

Insurers price construction risks based on exposure and controls. Common rating factors include:

  • Turnover and wage roll

  • Trade and scope (groundworks, roofing, cladding, demolition, scaffolding)

  • Height limits and depth limits (e.g., basements)

  • Use of heat, bitumen, torch-on roofing

  • Claims history (frequency and severity)

  • Contract values and maximum contract works exposure

  • Plant values and security measures

  • Risk management: RAMS, training, SSIP, CHAS, ISO standards

  • Subcontractor management and vetting

If you’re trying to reduce premiums, focus on reducing claim frequency and proving strong controls.

Common coverage gaps (and how to avoid them)

Construction claims often happen in the “grey areas” between policies. Here are common gaps to watch:

  • Design responsibility not declared: you need PI if you design anything

  • Incorrect contract works sum insured: underinsurance can reduce claim payments

  • Hired-in plant not covered: hire agreements can make you liable for full replacement

  • Inadequate security for theft: insurers may apply strict conditions

  • Work excluded by endorsement: e.g., cladding, basements, rail work, demolition

  • Bona fide subcontractor clause: ensure subcontractors carry adequate insurance

  • Contractual liability: some indemnities go beyond standard policy cover

Claims examples (real-world style scenarios)

  • A subcontractor strikes an underground service, causing a local outage and repair costs. PL responds, but only if “underground services” isn’t excluded and you followed safe digging procedures.

  • A fire starts during hot works and damages an adjacent property. PL may respond, but insurers will scrutinise hot works permits and fire watch procedures.

  • A design-and-build contractor specifies an unsuitable product, requiring remedial works. PI is the key policy—contract works won’t cover defective design.

  • A telehandler is stolen overnight. Plant cover may respond if compound and immobiliser requirements were met.

How to choose the right limits and structure

A simple way to structure your insurance decisions:

  1. Start with contract requirements (limits, clauses, joint names)

  2. Map your actual activities (what you do on site, what you design, what you hire)

  3. Identify your worst-case loss scenarios (injury, fire, collapse, major theft)

  4. Set limits that match realistic exposures, not just the cheapest option

If you’re unsure, a broker can help stress-test your programme against your contracts.

What insurers typically need from you

To quote accurately (and avoid surprises at claim time), be ready with:

  • Trade description and typical project types

  • Turnover split by activity

  • Highest contract value and typical duration

  • Height/depth limits

  • Subcontractor use and controls

  • Risk assessments, method statements, and training records

  • Plant list and security details

  • Claims history (usually 3–5 years)

The more clearly you present your risk management, the more confidence underwriters have.

Quick checklist: construction insurance essentials

  • Employers’ liability (legal requirement if you employ)

  • Public liability (contract requirement for most jobs)

  • Contract works / contractors’ all risks

  • Plant & hired-in plant cover

  • Professional indemnity (if you design/advise)

  • Non-negligent liability (if required by contract)

  • Tools cover (if you rely on portable tools)

  • Business interruption (if premises/workshop is critical)

  • Cyber (if you handle payments, project files, or personal data)

Need a construction and engineering insurance quote?

If you’re a contractor, civil engineering firm, or specialist trade working anywhere in the UK, the right insurance should be tailored to your contracts and your real site risks.

To discuss your requirements and get a quote:

  • Call Insure24 on 0330 127 2333

  • Or request a quote online at insure24.co.uk

FAQs

What’s the difference between public liability and contract works?

Public liability covers claims from third parties for injury or property damage. Contract works covers damage to the works in progress (materials and the build itself).

Do I need professional indemnity if I’m a contractor?

If you provide any design, specification, drawings, calculations, or advice—yes. Many contractors take on design responsibility without realising it.

Is contractors’ all risks the same as contract works?

They’re closely related. “Contractors’ all risks” often includes contract works plus plant and sometimes third-party liability, depending on the insurer and wording.

Who should insure the works: the contractor or the client?

It depends on the contract. Some contracts require the employer to insure, others require the contractor. Always check the insurance clauses.

Does plant insurance cover hired-in equipment?

Not automatically. You may need a hired-in plant extension or a separate policy.

What limits do clients usually ask for?

Commonly £10m EL and £2m–£10m PL. Some projects require higher limits, especially public sector or infrastructure work.

Will insurance cover defective workmanship?

Most policies exclude the cost of redoing defective work itself, but may cover resulting damage. PI covers professional negligence; contract works covers sudden damage, not poor quality.

Can I get cover for working at height or using heat?

Often yes, but insurers may apply endorsements, higher excesses, or require strict controls (permits, training, fire watch).

How can I reduce my premiums?

Improve risk management documentation, reduce small claims frequency, tighten subcontractor controls, and invest in theft prevention (tracking, immobilisers, secure compounds).

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